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Printing Options

Specialty Printing Options

Specialty Printing Options

specialty printing examplesIf you are looking for a printing company that has both the experience and willingness to handle your highly customized printing needs, Printing for Less is your source. We understand the frustration many people feel when surfing the internet, hunting for a printer who will work to produce a printed piece that is far beyond the norm. Our specialty printing experts are ready to help you achieve your print project goals and will give you the very best in personalized customer service.


The following list is just a short overview of the types of specialty printing we offer. If you have something in mind that you don’t see here, give us a call, we are easy to work with!

  • Die Cut Printing: We offer a set of standard die cuts for your convenience. We can also manufacture any shaped die cut you need for 100% customization.
  • Customized Envelope Printing: Ready to make your envelopes gain customer attention and beg to be opened? We are your printer. We offer full bleeds with the entire envelope custom printed to meet your specifications.
  • Foil Stamping and Metallic Inks: Hot foil stamping gives you a “mirrored effect” with reflective silver, gold, or full color options. Metallic ink is not as reflective, but gives you a nice, metallic toned look.
  • Embossing: Let your imagination go crazy. Our embossing and debossing can raise or indent any portion of your design. You can go for a more dramatic 3-D effect that gets noticed.
  • Spot Varnish Printing: We can spot varnish any part of your piece to add an interesting visual dynamic. This effect makes a portion of your text or image highly glossed and reflective without covering the color.
  • Wide Format Printing: We can print anything but the side of your building! We offer window perfs, decals, large format signage, vinyl banners and more.
  • Direct Thermal Label Printing: We can print the thermal, strong stickers that you find on traditional meat and product labels.
  • Scented Printing: We can incorporate scratch and sniff elements or scented ink. We also have specialty glue which can house your custom fragrance and be applied to the printed piece; much like the samples you open in your favorite magazine.
  • Glow-in-the-Dark Printing: We offer the coolest glow-in-the-dark inks. Perfect for concert tickets, flyers, and back-stage passes! (500 minimum quantity)
  • Perforations and Folding Options: We provide tear-off perforations for any print piece you send our way. We also have numerous unique folding options which give you an economic way to add interest to your piece.
  • Paper Options: We offer an array of specialty papers including magnetic paper, plastic paper, synthetic papers, recycled paper, heat resistant paper and textured paper.

Specialty printing is a snap with Printing for Less. We also offer Wire-O Binding, Variable Data Printing, Catalog Printing, Point-of-Purchase Displays, Floor Graphics, Notepad Printing, Calendar Printing, and much, much more.

We’re always up to a challenge. Bring us your ideas and let’s work together to get the results you envision!

 
Call 800-930-6040 now for a free consultation or Get Pricing. 
 
 
 

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Sequential Numbering Printing

Sequential Numbering Printing

What is sequential numbering?

Sequential numbering printing refers to printing numbers in sequential order on sets of forms or other printed pieces. Each form or piece gets a unique number and is printed in either ascending or descending numerical order.


How to use sequential numbering in printing

Sequential numbering is commonly used on carbonless forms, also known as NCR forms like invoices, purchase orders, contracts, etc. It can also be used on other printed items like raffle tickets where you need a unique identifying number.

Printing of sequential numbers

Sequential numbers can be printed almost anywhere on a sheet or form and can be positioned horizontally or vertically. Numbers can also be repeated in another position on the form. When developing your artwork, consider putting a box for numbering, making it easier for your customers or employees to find and reference a specific job or transaction. You may also differentiate your number by color. Most printers allow a choice of colors, typically black or red, to make your number stand out. Start your sequencing at any point you like, to pick up where you left off on your last print order.

Numbering Equipment

Many printers have a special numbering machine which can accurately guarantee unique numbering in a precise location. Quality control procedures are in place to ensure numbering accuracy.

Need Advice on Printing Sequential Numbering?

numbering formsIf you are thinking of using sequential numbering, please give our printing experts a call for helpful advice on how to best set up your artwork. We offer ready to use templates for the most common types of forms including invoice templates, statement templates, work order templates and purchase order templates. Just upload your logo and contact information and let us know how you would like to number your forms.

We can also shrink wrap your forms in counted bundles to help you keep track of your form inventory. Other binding options include booklets or pads in quantities of 25, 50 or 100 forms.

 

Have a custom numbering project?
Call our experts now at 800-930-6040
, or Request a Quote.
 
 
Get Carbonless NCR Form Printing with Sequential Numbering
 
 

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Saddle Stitch Binding

Saddle Stitch Binding

saddle stitched calendarWhen you need to make an impact, professionally bound materials are a great way to go. Saddle stitching is the perfect solution for smaller sized booklets and catalogs. Simple and cost effective, saddle stitching is an ideal method for binding booklets, magazines, notebooks, catalogs, programs, workbooks, calendars, menus and large brochures.


What is Saddle Stitching?

Saddle Stitching is the process taking signatures, or sheaves of folded paper, and fastening them together on the centerfold with several staples. This method is termed saddle stitching because the paper “saddles” a metal frame to align the spine of the paper under the stapler when being stapled together.

When designing your saddle stitched piece, take into consideration creep. Creep is created because the pages must be placed inside one another, causing a gradual edge protrusion on the inner pages as more pages are added. The more pages you have, the more creep allowance you will need. Once assembled, the pages will be trimmed to create a flush edge for a professional commercially printed product.

Saddle stitching is generally used for printed materials that are 4 to 64 pages. We also offer variable data options for your booklets with our digital printing capabilities. What this means for you is that we can place individual names, addresses, or other unique data on each individual booklet. You may want to explore more options on our digital printing page. Along with the custom binding, special sizing, papers and finishes are also available. We can also incorporate foil stamping, embossing, or die cutting into your design to help you achieve an original look and feel.

Saddle stitching is cost effective and attractive. As with many printed products, the unit price goes down as the quantity goes up. Our base pricing for offset printing starts with a minimum of 250 pieces, however, we are happy to accommodate much shorter runs on our digital press.
Contact us at 800-930-6040 for details and pricing on small run saddle stitch marketing materials.

Example pricing:

  • 8 Page Booklet with Saddle Stitching
  • 5.5 x 8.5
  • Full 4 Color on inside/outside, front and back cover
  • 100# Gloss text
  • 250 Pieces Delivered
  • $475.75 plus shipping

Our experienced print professionals can help you with your custom binding project. Just give us a call at 800-930-6040.

 

 

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Somewhere Over the CMYK Rainbow

Somewhere Over the CMYK Rainbow

Using PMS Pantone colors, metallic inks, varnishes and custom paper with your InDesign projects

by: Claudia McCue

For print projects that really pop, there’s nothing like unusual inks or atypical papers. But before you jump into that 27-color job printed on foil gum wrappers, read this article to find out what to do—and what not to.

When you venture beyond the familiar territory of cyan, magenta, yellow, and black, a wide world of color possibilities opens up for you. Whether you’re striving for vibrance not attainable in process colors, or you need to match a specific corporate color, spot colors greatly extend the rainbow of print.

However, it’s not all rosy in the world of spot colors. You’ll find that some spot color inks require special handling because of the unique nature of their pigments, and that you may have to compromise a bit of brilliance in the name of longevity.

And even plain old process colors can come to life when printed on specialty substrates, such as foil-coated stock. But there are things to watch out for here, too, such as which types of ink print well on your chosen stock. In this article, I’ll explore the possibilities of these interesting inks and substrates, as well as issues to consider before you jump into something really adventurous.


See Spot

Pantone color bookYou probably know there are serious limitations on the gamut of colors that can be printed with combinations of cyan, magenta, yellow and black. But let’s pause for a moment of amazement at the range of colors that can be printed with CMYK. Think of all the color photographs that are successfully printed every day without the help of any special guest-starring inks.

Ah, but that’s just not enough for us, is it? We always want something more. In fact, CMYK can’t accomplish some fairly common colors, such as navy blue and bright orange (see “I’ve Got the Blues” below).

Those are almost primal colors—think of myriad high school football jerseys. Even for such basic colors, process (CMYK) inks can only produce a purplish blue instead of navy, and a brownish orange in lieu of festive Pantone 021 Orange. That’s where spot colors come in. Open up your Pantone Formula Guide and play along (Figure 1).

The Pantone Corporation doesn’t manufacture or sell printing ink; instead, Pantone functions as a “color authority,” providing its famous color guides. Those color guides serve as more than just a color picker for designers: there’s a reason your fanbook is called the Formula Guide. Note the little recipe under each swatch—it’s a mixing instruction for creating the ink color seen in the swatch by combining specified amounts of the “basic colors” (the swatches at the front of your fanbook), along with opaque or transparent white. (The fluorescent and metallic inks in the Pantone books are supplied as ready-mixed inks.)

Besides enabling the printing of colors outside the range of CMYK, there are other advantages to using

  • Color consistency from page to page
  • Avoidance of registration issues with small text or
  • Smooth coverage of large areas

Although it may be the most familiar resource in the United States, the Pantone Formula Guide is not the only color library available. The Toyo library is used primarily in Japan (and to some extent in Europe) to specify spot color inks. Dainippon Ink Corporation’s DIC Color Guide originated in Japan but pops up worldwide. The ANPA (American Newspaper Publishers Association) library is for newspaper use, and HKS is a German-based color resource used predominantly in Europe. While this article refers generically to “spot colors,” keep in mind that it’s important to select spot colors from the library that’s appropriate for your job’s printing environment.

I’ve Got The Blues
One of the most commonly used spot colors is Reflex Blue. Ironically, that good old navy blue is also one of the most problematic inks. Because of the resins and solvents used to bind the reflex blue pigment, it’s slower-drying than other inks, unless chemicals are added to speed the drying process. This may delay your job by a day or so. The pigment itself is a bit coarse, which can interfere with adhesion to paper—although it’s difficult to remove the blue stain if you get it on your hands! Consequently, Reflex Blue is prone to scuffing.
 
As ink formulations have improved over the years, it’s become easier to compensate for the behavior of this popular color, and now there are “fake Reflex” inks that aren’t as finicky as the real thing, but still give you that desirable navy blue. If you have your heart set on Reflex Blue, talk to your printer about it so that you (and the printer) can prepare for any special handling it may incur.
 

Bump, Kiss, Touch…

Creating a spot color vector logo isn’t hard: Just pick the proper Pantone colors from the spot color libraries in Illustrator or InDesign. But extending the range of printable colors in images (for special cases such as art prints) requires that you create spot color image components in Photoshop.

There are lots of colorful (pun intended) terms in printing, and printers refer to these extra color plates variously as bump plates, kiss plates, or touch plates. There’s quite a bit of craftsmanship and artistic imagination to creating a successful bump plate by hand; for a how-to, see “Creating a Bump Plate.” Photoshop plug-ins such as Aurelon’s CoCo Multichannel can also make the process more manageable. In (Figure 2), I’ve started with a four-color image and enhanced the hot pink color of the rose by adding a Pantone 806C plate. This is more than a pink plate: PMS 806 is a fluorescent color that gives the rose a vibrancy that’s simply impossible with any combination of process colors.

An alternative approach is to use fluorescent ink in place of one of the process inks; this is especially effective on uncoated stock, which absorbs ink more readily, thus dulling the rendition of bright colors. (Another option is for the printer to create a custom ink composed of process ink and 25% to 50% fluorescent ink, and use that instead of the regular process color. This increases vibrancy without necessitating an additional plate.)
spot color channel in InDesign

Specialty inks such as fluorescent colors greatly expand your creative possibilities, but (like all fun things in life) they come with their own set of problems. To maintain the vibrant purity of fluorescent inks, many printers prefer to lay down these inks first to avoid contamination from traces of other inks carrying through on the press sheet. But in the case of the rose, the fluorescent ink needs to be applied last, on top of the CMYK image, so it can enhance the rose. Even though this may result in some contamination, it won’t prevent the fluorescent ink from enlivening the piece. It’s mostly when fluorescents print on clean paper stock (rather than on top of other colors) that any contamination can be obvious.

Keep in mind that you have no control over the print order of inks on your job: that’s a determination best made by job planners and pressman. But if you want to embark on such a printing escapade, solicit input from knowledgeable print professionals in the early planning stages of the job. Since it’s challenging to proof such images with some proofing systems, you may have to rely on the instincts of craftspeople who can help you determine the appropriate approach and manage your expectations.

 

Creating a Bump Plate

In Photoshop, open a CMYK image and look at the Channels panel (Figure A). Because it looks so much like the Layers panel, the Channels panel can be a bit confusing. But if you’ve ever printed separated lasers, it’s easy to relate the four color channels to the four process inks and the plates that print those inks. The CMYK channel is called the composite channel, and it represents the sum of all the inks.
 
Beyond the basic color channels lies the realm of Alpha channels, used to store masks for future use. When you have an active selection and choose Select > Save Selection, that’s where the selection is stored. Alpha channels don’t print; they just act as storage.
 
But there’s another kind of channel: Spot Channels, which represent spot inks. To incorporate a spot color in an image, you must use a spot channel to store information for that ink. If you don’t have a dedicated plug-in like Aurelon’s CoCo Multichannel to help you, you’ll have to build spot channels manually.
 
Usually, a spot color is meant to accentuate (or replace) an existing color in the image. In the case of the rose image, the central pink rose will be enhanced by adding a hit of Pantone 806 (a fluorescent pink). To create the Pantone 806 spot channel:InDesign Channels Panel
  1. From the Channels palette menu, choose New Spot Color. In the dialog that appears, resist the urge to name the color—let Photoshop do it for you when you select the correct printing ink. Click the small color block under Ink Characteristics to launch the color picker.
  2. In the Select Spot Color dialog, click the Color Libraries button and shop for the correct color library (usually Pantone Solid Coated). To pick a color by its number, click anywhere in the list of available colors and type the Pantone number; for example, 806. Photoshop creates a new, blank spot channel and names it according to the selected spot color.
  3. Since the rose is currently predominantly magenta, the magenta channel provides a head start for the spot channel. Select the contents of the magenta channel, copy it, and paste it into the new spot channel.
  4. Here’s where the artistry comes in. It’s necessary to eliminate all parts of the spot channel that won’t be printed in the spot color. Using white, paint out everything but the pink rose. To finish up, select the pink rose in the magenta channel and lighten it to allow the spot plate to dominate in that area.

Special Handling for Images with Spot Color Channels

InDesign CS, CS2, and CS3 let you place native .psd files containing spot channels, so you don’t need any no special approach for them. However, I’ve encountered a few workflows in which the file must be saved as a special type of EPS called DCS (Desktop Color Separations). Ask your printer if this is necessary when submitting application files (rather than sending print-ready PDFs). If so, follow their instructions for saving the file—or let them make the appropriate conversion.
 
If you submit print-ready PDFs, either follow the printer’s specifications or export a PDF/X-1a file. The default PDF/X-1a settings will handle your fancy spot color image correctly, although the resulting PDF may initially view incorrectly in Acrobat. Turn on Overprint Preview (Advanced > Print Production > Overprint Preview) to ensure that the display is correct.

If you’re using fluorescents in a more conventional way—for artwork and text rather than images—there are some issues to consider. It’s sometimes necessary to print two passes (a “double hit”) of a fluorescent ink to attain adequate strength and coverage. Additionally, fluorescent inks are sometimes prone to chalking—the pigment separates from the surface and flakes off. So if your piece will be handled extensively (and isn’t that what you want?), consider adding a varnish to protect the surface from scuffing. Ironically, while a coat of varnish protects the surface, it also dulls the vibrancy of the fluorescent ink. An additional caveat: fluorescent pigments tend to fade, especially when exposed to sunlight; consequently, these inks are best suited to projects with a short shelf life, such as promotional pieces. Finally, as you might expect, fluorescent inks are more expensive than process inks.

 

Heavy Metal

Metallic inks can add to the luster of high-end jobs. While these inks don’t have quite the shine or reflectivity of actual metal, they provide effects you can’t accomplish with process or other spot inks. Because they consist of metal flakes in a clear base, metallic inks are opaque. And because these inks tend to spread a bit, traps are usually reduced. (Happily, that’s the printer’s concern, not yours.) If any ink will overprint the metallic ink, the press run is often set up so the metallic ink prints on the first unit and the overprinting ink on the last unit, allowing the metallic ink to dry slightly before the final ink is laid down. You’ll have the best results on coated stock, since the ink sinks into uncoated stock, losing most of its metallic appearance. Double hits of a metallic ink don’t substantially enhance the shine, regardless of the underlying stock, but a second hit may be necessary for adequate coverage.

Since they’re composed of metal flakes, metallics are somewhat prone to chalking and flaking. While that can dull the metallic sheen a tiny bit, it’s preferable to the scuffing common with unprotected metallic inks. Metallics come in shades of gold, bronze, silver, and copper—even greens, blues, and purples.

But keep in mind that these inks don’t give quite the true metal appearance attainable with foil stamping or printing on metallic stock.

Not-So-Heavy Metal

Traditionally, if you wanted to print multiple metallic inks, you’d have to empty your wallet: The inks are expensive, and they require special preparation to ensure proper trapping, printing order, and general handling. But there’s a new way to generate multiple metallic colors affordably, and to create stunning image effects by combining metallic inks with process colors: MetalFX, developed by MetalFX Technology.
 
A highly refined, special silver or gold ink is the key: The shape of the metallic particles generates a smooth, reflective surface that doesn’t flake, and its formulation accepts overprinted inks easily, unlike traditional metallic inks. To mimic a solid metallic ink color, the metallic ink is printed first, followed by process combination generated by the MetalFX software. The process color even acts as a sealer.
 
While this means you can have the visual effect of an enormous range of solid metallic inks with only five colors (the special MetalFX ink plus CMYK), that’s not the cool part. MetalFX software lets you create a CMYK image with a specially generated metallic fifth plate that truly transforms the image. The result is an image that looks three-dimensional—the metallic component “lifts” detail, in contrast to the appearance of CMYK falling on just paper. With only slight changes in angle of view, the effect is almost holographic.
 
On the MetalFX Web site, you can request a sample and find a printer certified by MetalFX to offer this service.
 

Custom Colors

If you want that perfect taupe, and it’s not available in your spot-color fanbook, your printer can custom mix an ink for the job. As you may imagine, this is expensive and carries its own set of complications. It will be difficult (or impossible) to create color-accurate proofs, and you won’t know how the solid ink will look on the final stock unless you have the printer provide a draw-down sample (the actual ink applied to stock) or you pay for a press proof. You’ll also incur the cost of mixing and testing the ink, as well as making enough of it to ensure there’s an adequate amount for the press run.

TIP…   When you’re saving Illustrator artwork containing spot colors, the native .ai format is fine. If you’re saving a Photoshop file with spot colors, either a native .psd or a DCS-flavored EPS file will behave correctly in InDesign. Consult your printer before submitting your job to ensure you’ve saved such files correctly for the printer’s particular workflow.

Of course, since you’ll be working with a color not to create an opaque white shape that will be printed in any Pantone or Toyo fanbook, you’ll have to create a custom swatch to represent it. That’s easy: Just create a new spot color swatch, name it something meaningful, and approximate the appearance of the custom ink. It doesn’t matter what color mode you use—you’re just going for appearance. What’s important is to designate the swatch as a spot color and to make sure that, as with any spot color, your naming convention is consistent across Illustrator, InDesign, and Photoshop. And, of course, communicate with your printer to ensure that you’re building your files correctly.

Alternative Substrates

When you use non-traditional substrates, such as clear plastic or foil-coated metallic stock, or highly textured paper, your files may require special preparation to print correctly. For example, if you don’t want the underlying stock showing through artwork, you need to create an opaque white shape that will be printed first. To do this, you’ll have to create a custom spot color that represents the white ink—the [Paper] in InDesign won’t do the trick, nor will the “White” swatch in Illustrator, despite the name. Both of these swatches actually translate to “no ink prints here,” which is not what you want. I suggest you create a swatch called Opaque White, again keeping the naming consistent in Photoshop, Illustrator, and InDesign. It’s hard to see white unless it’s in front of another color in either program. And even if it is at the top of the pile, there’s a chance that you might inadvertently choose White or {Paper} when you’re in a hurry. To be sure you’re choosing the custom Opaque White, make the swatch’s appearance something other than white— temporarily use something bright and obvious like a loud orange or nuclear green. Yes, it will make your printouts look weird during the formative stages, but it will help avoid errors. Then, once everything’s in place, change the swatch options to be, well, white. Or just leave it nuclear green and make sure the printer know that it represents the opaque white ink.

It may be difficult to anticipate the appearance of the printed piece unless your printer uses a proofing system such as DuPont Waterproof. DuPont Waterproof can also proof opaque white.

If you skip the opaque white plate, printing directly on foil-coated stock can result in opulent effects approaching iridescence, even with four-color process (Figure 4). Consult your printer early in the game to determine what special handling may be required. They may suggest coating the piece to minimize scuffing, and you may need to allow extra time in the printing schedule for drying and special handling.

As you design for printing on foil-coated stock, consider the visual effect of all that reflected light: Small elements, such as fine type, may be overwhelmed by a foil background. Small reverse or white opaque type is particularly hard to read. To compensate, use a slightly larger or bolder font than might be appropriate on white stock.

Printing on clear plastic gives an interesting dimensionality to a printed piece, especially if the clear page acts as an overlay for another page, as in the Showtime project in Figure 5. In this example, the plastic sheet is an illustration on its own, but when you look at the plastic sheet, the following page shows through it. No special file preparation is required for this effect, although the clear sheets are printed as a separate job and bound in with the correct pagination. This entails extra effort at the printer to plan the job and set up the binding procedures.

If you want the transparent effect around a subject printed on clear plastic, but don’t want other art showing through the interior of the subject, you’ll need to create an opaque white knockout to be printed behind the subject in much the same way you’d create art for a spot varnish. You can either create a spot plate in Photoshop (see the “Bump, Kiss, Touch…” section above) or separate art in Illustrator or InDesign that you’ll have to carefully align with the image. If the white plate is part of a Photoshop file, just place the native .psd in InDesign or Illustrator. If you’ve created the art for the white plate as a separate file, place it above the image in stacking order or layering, and—most importantly—set it to overprint. In both InDesign and Illustrator, the overprint option is in the Attributes panel (Window > Attributes).

To correctly preview the effect, activate Overprint Preview (available under the View menu in Illustrator and InDesign). And, as I continually harp, consult with your printer. Ask if the white undercoat will require curing or extra drying for the remaining inks to adhere, so you can figure that into your deadline.

Varnishes

A flood varnish covers an entire printed page for protection or sheen, but you can highlight areas of a printed piece with a spot varnish that adds shine and depth to only certain elements on a page. You can combine matte and gloss varnishes to accentuate the boundaries between different areas on the page. There even are more possibilities: tinted varnishes provide Figure 5: Incorporating transparent stock can add dimensionality to a piece. Keep in mind that this complicates binding, since it can’t be done in-line. The different stocks are run at separate print jobs, then combined in the binding process. Consequently, you should avoid effects that require extremely tight registration of the clear page and the separate page behind it. But isn’t this cool? novel accents. And since tinted spot varnishes are printed like any other ink, you can use them to print subtle images or other graphic elements.

If your piece will be imprinted with mailing information (whether by inline inkjet or label), avoid varnish in the area of imprint or labeling so it doesn’t interfere with adhesion.

While the word “varnish” commonly refers to all coatings (sort of like using “Kleenex” to refer to facial tissue, regardless of actual brand), there are some important distinctions:

  1. Varnishes are also applied on-press, but they’re heavier-bodied and can be applied (like inks) to only certain areas (spot varnish). A plate must be created to apply a spot varnish, so artwork is necessary.
  2. UV coatings are cured by exposure to ultraviolet light to quickly dry and harden the coating on press. UV coatings can be applied as a flood (covering the entire printed sheet) or as a spot coating. UV coatings can also be applied by silkscreen after the printed sheets are off the press.

Trapping Specialty Inks

Good news—you don’t have to worry about trapping! While InDesign is capable of sophisticated trapping, your trap parameters are exercised only if separations are generated directly out of InDesign, and that’s rare. (There’s a roundabout way to make traps tangible by Distilling, but trust me—it’s neither necessary nor worthwhile.)

It’s been a very long time since printers expected to receive pre-trapped files because modern RIPs perform in-RIP trapping with far more speed and sophistication than we mere mortals can accomplish. And it’s best for the printer to tackle trapping to ensure that it’s done appropriately for their printing conditions. So, despite my cautions about minimizing trap to compensate for the natural spread of metallic inks, for instance, you don’t have to bother your pretty head about it. It’s still good to be mindful of trapping issues so you have reasonable expectations of the outcome, and so you can communicate with printers, but it’s truly not a designer’s responsibility. You have enough to worry about.

 

Ready, Set, Go[e]

Now that you’ve memorized the 1,114 swatches in the Pantone Formula Guide, guess what? Pantone has a new approach to specifying spot colors.
 
The new Goe system contains more colors—2,058. Arranged chromatically rather than in the slightly haphazard order of traditional fanbooks, the Goe swatchbooks are much easier to navigate. And since the number of base colors used to mix the inks has been reduced from 14 (plus White and Transparent White) to 10 (plus Clear), things may get easier for ink technicians. (There’s no truth to the rumor that the name Goe is from the ancient Sumerian for “we need to sell more swatchbooks.”)
 
The $129 GoeGuide is available in the familiar fanbook configuration. The complete Goe System consists of the following:
  • A GoeGuide coated fanbook
  • A 3-ring binder of GoeSticks coated, adhesive-backed Goe specification chips with palette cards
  • myPANTONE color selection and palette creation software
pantone bookAll of this is housed in a spiffy GoeCube storage and comes with access to the myPANTONE Web community for viewing and posting color palettes.
 
For those of you who don’t have Goe, don’t worry: You can still specify spot inks with the old numbers. The GoeCube doesn’t render your current fanbook obsolete (unless it’s eight years old like mine, thus rendering itself obsolete because its faded colors are no longer accurate). However, it will be some time before Goe swatches are available directly as part of Creative Suite applications. This is a new release, and there’s no word on when we can expect to pick Goe swatches from within InDesign or Illustrator. But if you adopt the Goe system, you can easily create your own custom swatches as described in the Custom Colors section of the main article.

Claudia McCue a prepress pro with more than 20 years of hands on experience. She is owner of Practicalia, an independent training provider specializing in Adobe and Quark products, retouching and color correction, and resolving general issues relating to prepress and printing. She frequently presents on these topics at industry conferences.

From InDesign Magazine. Each issue gives you tips, techniques, and time-savers by an all-star cast of industry experts.

Also see our Custom Printing Effects page for descriptions and visual samples of custom finishing options such as pantone colors, metallic inks, die cutting, embossing and foil stamping.

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InTime: Play that Funky Master Page

InTime: Play that Funky Master Page

Get your groove on with the hidden efficiency of working with InDesign master pages.
by: Pariah S. Burke
 
When editor in chief Terri Stone called to ask me about the topic of this installment of InTime, I had been blasting out funk. (You might not peg long-haired, leather-wearing me for someone who gets down to the likes of James Brown and George Clinton, but I do.)
 
While I was stomping around, jumping back and kissing myself, I considered the influence of 1970s and ’80s funk on modern rock, pop, hip-hop, and even country music. From the Gap Band to Stevie Ray Vaughn, funk grooves have helped shape most of the other music I enjoy. The Blues begat soul and Motown, which in turn spawned funk; funk led to disco and punk, which catapulted us into early hip hop and the optimistic sugar pop of the 1980s and beyond. Even in hard rock, it isn’t uncommon to hear a riff inspired by or even borrowed from Rick James or Parliament Funkadelic. Techno and trance speed up or slow down, respectively, variations of many beats originally committed to vinyl by Stevie Wonder or the Dazz Band. Your iPod is almost certainly filled with bits of funk and funk influence.
 
“So, Pariah, what’s the topic of the next installment of InTime?” Terri repeated, breaking through my internal musings.
 
I grinned like an atomic dog and said, “Master pages—a multi-parter.”
 
“Why master pages?”
 
“Master pages are the foundation and influence for many layouts, yet InDesign’s master pages contain many undiscovered gems of efficiency our readers should know about.”
 
“All right,”Terri replied. “Play that funky master page, white boy.”

Can’t Touch This

Let’s start simply with an introductory groove. Nothing too hard core, just enough to start your feet tapping. Let’s lay down some overrides. Everyone knows how important master pages are in expediting the creation of multi-page documents with common elements, such as page numbers, headers, footers, and backgrounds. Putting common elements on a master page lets you alter those elements on all document pages with one change to the master. But what about those occasions when a document page requires something a little different, when a master page item needs to be altered in one instance only? That’s where it’s useful to override or detach the item from the master page.

If you’re a QuarkXPress super freak newly boogying to the InDesign beat, you’ll notice that you can’t just click to select master page items on document pages. Unlike XPress, InDesign locks master page items to prevent accidental repositioning and alteration. In other words: Ow! Can’t touch this! The difference in the way the two apps handle master page items can be frustrating at first, but rest assured, you can override those untouchable master page items.

To override (access) one master item at a time, CMD+SHIFT-click/CTRL+SHIFT-click on the master page item. It will unlock, override, and become a document page item. You’re then free to change it however you like. Overriding doesn’t completely disassociate the object from its master item original; rather, the object will continue to update with the master item except for your overrides. For instance, if you override a picture frame and apply a stroke to it on the document page, and then later go back and add a fill to the master page version, the fill will also apply to the document page item, but the stroke will remain on the document page item.

It might help to think of master items in InDesign the same way you think of text to which you’ve applied a paragraph style. If you’ve defined a paragraph style as Times New Roman and then manually make one word in a paragraph italic (creating a paragraph style override), it becomes Times New Roman italic. If you later change the paragraph style font family to Myriad Pro, the overridden attribute remains—the italic word stays italic but adopts the new font family attribute to become Myriad Pro italic.

There are some exceptions. For example, overriding a text frame breaks the content link—if you then type in the text frame on the master page, it won’t appear on the document page. And if you move the object on the document page, rotating it on the master page doesn’t affect what’s on the document page.

To override all master page items for the current page or spread, slide on up to the Pages panel flyout menu and select Override All Master Page Items (Figure 1). Now you’ve overridden and made accessible all objects applied by the master page. You can also CMD+SHIFT+drag over an area to override all the objects that the marquee rectangle touches.

 
layout menu


To completely sever the connection between an overridden master item and its original on the master page, you must detach it. First, override the item as normal, and then, with the object(s) still selected, choose Detach Selection from Master from the Pages panel flyout menu. Once detached, the object will no longer inherit attributes from, nor change with, the original master page item.

You can also change your mind, dropping the overridden versions in favor of the original master page items. CMD+Z/CTRL+Z, of course, undoes override and detach operations, but only immediately after doing them. If you decide to remove overrides later, you can manually delete the overridden objects and reapply the master, which is the way most people do it, or you can opt to take the more efficient route.

On the Pages panel flyout menu is a dynamic menu command. If you select one or more objects that were once master page items, you’ll see the command to Remove Selected Overrides. Executing that command returns the selected objects to their untouchable, pre-override states, without affecting any other objects on the page—overridden master page items or objects created directly on the page.

If you want to restore all overridden master page items to their original, pre-override states, deselect all objects and return to the Pages panel flyout menu. The Remove Selected Overrides command will have transformed into the Remove All Local Overrides command.

Note that reapplying the master to that document page will result in two copies of the same objects—the overridden versions as well those still locked objects inherited from the master page.

Funk Bombing Document Pages

You can apply a master page (or re-apply it) to a page by dragging the master page icons from the top of the Pages panel, dropping them onto document page icons in the lower portion. But, for the love of soul, don’t do it for more than a page or two!

If you need to apply or re-apply a master page to more than a couple of pages, use the little known— but very funkalicious—Apply Master dialog (Figure 2). On the Pages panel flyout menu, choose the Apply Master to Pages command to open the Apply Master dialog. With only two fields it’s deceptively simple, but, like the best of funk music, simple lasts. From the dropdown Apply Master field, pick which master page to apply, and in the To Pages textbox, enter the page number(s) to which to apply or re�apply the chosen master. In this field you can enter a single page number, a range of pages separated by a hyphen (e.g., “2-50”), comma-delimited non�sequential page numbers (e.g., “2,4,6,8,10”), and even combinations of sequential and non-sequential pages (e.g., “2, 4, 5, 8-22, 24, 28-50”). This is a funk of a lot faster—and much less strain on your bop gun wrist—than dragging that master page icon numerous times.

 
apply master page
 

Feel square and not so fresh using a dialog? Not a problem. You can apply or re-apply a master to multiple pages entirely from within the Pages panel. Select the needed pages. For a sequential range of pages, click on the first and then SHIFT-click on the last. To select multiple non-sequential pages, CMD-click/CTRL-click on the page icons. Once selected, OPT-click/ALT-click on the master page’s icon to apply it to all selected document pages.

It’s Super Good

Track 1 of “Play that Funky Master Page” is now concluded. In the next InDesign Magazine, I’ll spin up a whole new groove for you to get up, get down, and get funky with yo’ bad self. By the time I’ve finished discussing the tricks of working efficiently with master pages, you’ll be able to stand up and howl, I’ve got soul, and I’m super bad!

 
Pariah S. Burke is a design and publishing workflow expert bringing creative efficiency into studios, agencies, and publications around the world as principal of workflow:Creative. He is the author of Mastering InDesign CS3 for Print Design and Production (Sybex, 2007); the former technical lead for InDesign, InCopy, Illustrator, and Acrobat to Adobe’s technical support team; a freelance graphic designer; and the publisher of the Web sites Quark VS InDesign. com and Designorati. When not traveling, Pariah lives in Portland, Oregon, where he writes (a lot) and creates (many) publications and and projects to empower creative professionals.
Pariah S Burke

More on InDesign Magazine. Each issue gives you tips, techniques, and time-savers by an all-star cast of industry experts.

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Begin with Finishing

Begin with Finishing

Folding is hardly the most glamorous part of a print project. But when it comes to getting what you envisioned on time and on budget, it’s one of the most important.
 
By Trish Witkowski and Peter Truskier

Folds are everywhere: brochures, direct mail, fold-out covers, folded inserts bound into books. Although it can be simple and standard or fun and creative, even the most basic of folds can require careful thought and planning. There s a technical side to folding that s rarely talked about, yet understanding how to design folded materials is a critical career skill. Once you re in the know, you’ll feel more confident about the files you send to the printer, be happier with your finished projects, and save money in the process.

This article covers the basics to consider before you fold and takes you step-by-step through creating a common (yet often bungled) folded document. We’ll also supply scripts that free you from some of the tedious manual work.


Think Before You Fold

Before we talk tech, let’s back up a bit. When you begin to work on something like a brochure, you probably start with a sketch, then come up with a cool layout, get the client’s OK, and finally choose a printer and send off the file. Basically, you do the fun stuff first and worry about the details later.

The drawback to that workflow is that folding, even though it happens after your project comes off the press, has to be planned for if you don’t want to send your costs sky-high.

Not all folds are created equal. Some require special folding equipment, skilled bindery professionals, slower run speeds, longer make-readies, and hand work (translation: $$$).

If you have an unlimited budget, you have nothing to worry about, but otherwise, you need to be sure your fold not only can be produced but can be produced at a cost you can afford to pay. Talk to your printer early and often in the concept stages, or you may get burned.

The other reason that finishing (anything that happens to the sheet of paper after printing) is so important is because of its place in the process. A mistake caught at the finishing stage is the most expensive mistake you can make. At that point, the job has been through prepress, proofing, and the pressroom. For each step in the workflow, the cost of the error gets exponentially higher. A mistake caught in the bindery almost always means a reprint, or an undesirable work-around.

With that in mind, here are some things to think about before you start a project that involves folding.

Do you know your audience?
You wouldn’t choose a delicate paper for a piece intended for children, or a complex fold for an elderly audience. Sometimes the folding style or materials that would look best (and maybe even win design awards) are inappropriate for the end user. Think about who will receive the piece, have a paper dummy made up, and test it.

origami

Do you know your budget?
Before you show that creative fold to your client, run it by your printer first. No client appreciates being sold something they can’t afford, and the budget- conscious compromise will never be as good as the original in their eyes. Be upfront with your printer about your budgetary constraints; they may even be able to help you get what you want. For example, reducing the finished size of the piece slightly may fit more of them on the press sheet, or may allow you to drop your press sheet size. There may be a comparable paper that is less expensive, or a trimming trick that could make a nice effect without adding much cost to the job.

Do you know your content? This is really important. The way your content should be organized has everything to do with how the sheet is folded. Content placement isn’t always an intuitive decision; the reader may not open or read the document in the order you intended.

For example, often when working on a roll fold (Figure 1), designers usually put the most important information on the two roll-in panels. The perception is that people will open the piece and read the first roll-in panel, then open it a little further to read the second roll-in panel, and lastly open it out flat to view the inside spread. The reality is that when most people open a roll fold, they flatten it almost immediately. They might eventually turn it over and read the material on the roll-in panels, but the critical real estate for the roll fold is the inside spread. If you have text flowing from one panel to another, be sure the reader knows where to go next or, no matter how nice it looks, your design fails. The easiest way to find out how the reader will respond is to make a folding dummy of your layout and pass it around, watching how people open it.

roll fold
 

Do you know your method of distribution?
Will it be a self-mailer? If so, there are postal regulations and wafer seal or glue requirements. Talk to the post office, which has staff dedicated to qualifying mail. If your piece will be mailed in an envelope, auto-insertion can be a problem for some folding styles, particularly the accordion fold, so ask your printer about that. Do you know the size of the envelope, and how small your piece needs to be to fit in the envelope? If other pieces will go in the envelope with the brochure, you may need to make the main piece a little smaller than the recommended enclosure size since the added bulk will take up space.

Folding Guidelines

You can boil down folding guidelines into four areas: compensation, edges (trims, margins, pages), and setting fold marks.

Compensation.
Folding is dimensional, and because of this, if panel 1 is to fold into panel 2 and lie flat, panel 1 must be slightly smaller. That’s called compensation. If you don’t compensate, the folded piece will telescope, or have a roundish profile because the panels are too long and push against each other. No bindery will let telescoping happen. Rather, they’ll adjust the fold placement so that the brochure will lie flat, but margins and color breaks may shift noticeably. Not good!

To truly understand compensation, let’s make a four-panel roll fold dummy. Start with a standard sheet of paper and divide it into four equal panels. Fold the farthest right panel in, fold it in again, and close the cover. It will telescope because the farthest right panel must fold into the next panel, which folds into another. So the farthest right panel gets twice the compensation of the panel to its left, and the last two panels, since they’re not folding into anything, don’t require any compensation.
Now flip the dummy over and you’ll notice that the narrowest panel now falls on the left—everything reverses for side two of the brochure.

There’s a simple rule for calculating the panel differences: Shorten the fold-in panel by 3/32″ to 1/8″. If the fold-in panel is broadside (two-sheet thickness) or in heavy cover stock, increase the compensation to 1/8″ to 3/16″.
The step-by-step how-to on page 13 gives you valuable techniques and tools for creating the digital document that includes these calculations.

Trims, margins, pages, etc.
We’ve seen many ways of building a digital file for folding. Some float the brochure on a larger page with crop marks, some create separate documents for side one and side two, some build the file in viewing spreads. We recommend creating a single two-page document. Build the document size to the final trim size of the piece. Trim size (also called flat size) is the size of the final brochure—including folding compensation—when laid out flat. Pull the bleed past the edge as you would with any other print project.

There are no rules regarding what margins should be. The key is not to question the margin amount, but rather the width and placement of the text frame when a panel is compensated. It can add up to a noticeable difference when not adjusted correctly.

Setting fold marks.
Placing one of InDesign’s guides is not enough to show the printer where to fold the sheet. You need to create fold marks. Once you’ve set fold guides, draw a short, vertical dotted or dashed line directly above the first guide, making sure it’s in the slug area and not crossing onto the document edge. Then, follow the guide straight down and make another vertical line just below the guide, off onto the slug area. Zoom out, group both lines, copy and paste, and place them on the next guide. Continue this until all folding guides have fold marks above and below. Want to save time? Run a fold mark script instead. (See the “Scripts” sidebar on page 17 for details, including directions for getting the scripts.)

When you’ve finished, print the document with bleeds and crop marks, trim it, fold it down and make sure you didn’t miscalculate or misplace any of the folds. If everything looks good, you’re ready to start designing.

fold types for commercial printing
Fold by Fold, Step by Step

Enough theory—let’s build it. By the end of this how- to, you’ll have an InDesign document for a four-panel, eight-page, roll folded piece with a finished folded size of 5″ X 8″ (Figure 2).

fold types
1 Plan it out

Once you know the desired width for each of the panels, make a simple sketch you can refer to while building your document. In Figure 3, both sides of the piece are shown with Panel A (the front cover) on the right of the outside page and on the left of the inside page.

Using the standard compensation values, the panel widths should be as follows:

D. 4-13/16″
C. 4-29/32″
B. 5″
A. 5″
fold compensation
Folding Lingo

Flat size vs. finished size
The flat size is the exact dimension of the piece when laid flat. This measurement should include all folding compensations, but should never include bleed allowances because bleed is pulled past the edge of the page in the digital document. Digital document page dimensions and flat size should always be the same measurement. Finished size is the exact dimension of the piece when completely folded.

Folding Lingo


Mechanical fold vs. hand fold
A mechanical fold is any fold that can be done by machine. Hand folds must be done completely or partially by hand. Often, printers take folds as far as they can go by machine, then bindery workers do the last fold or two by hand. Some folding styles that are considered hand folds can be done by machine at specialty binderies. Hand folding is very expensive and requires a die-score and more time built into the finishing schedule.

Panels vs. pages
Panels are two-sided sections of the final folded piece. A page is one side of a panel. The Accordion fold below is three panels; each of the panels is two-sided, and each side is a page. So, the three-panel Accordion has six pages. If you take that fold and make it a Broadside Accordion—a broadside fold doubles its area by folding in half on itself before any characteristic folding style is created—the fold changes to six panels and the page count rises to twelve. Left: Flat vs. finished size. Right: Panels vs. pages.

fold panels
 

To avoid dealing with fractions or lots of decimal places in InDesign, and also to minimize InDesign rounding errors, use points to define your document and create the guides that will denote the panel boundaries. Since there are 72 points per inch, multiply each of the four panel widths in inches by 72. Also multiply the finished 8″ height of the piece by 72. These are the values marked on Figure 3.

fold panel values
2 Create the document

Add the widths of the four panels (346.5 + 353.75 + 360 + 360) to calculate the desired width of the document: 1419.75 points. Its height will be 576 points.

Enter the values in the New Document dialog box (Figure 4). If you use our utility scripts (see the “Scripts” sidebar on page 17), you only need to create a one-page document; you’ll use the mirroring script to automatically create the second page after you’ve made the guides on the first page.

indesign document
 

In the New Document dialog box, specify the amount of bleed you want, and add a slug area to contain the fold marks. (Our fold mark utility script will expand the slug as necessary to hold the folding marks, so you can omit this now if you plan to use the supplied script.)

 
3 Create a new layer

It’s a good idea to place marks and guides on their own layer beneath all other layers in the stacking order. Now’s the time to create and select this layer. (After you’ve created all the guides and marks, you may want to lock this layer to prevent accidentally moving anything.)

 
4 Create the first guide

Drag a vertical ruler guide from the left ruler of the document window. Release the mouse when the guide is in the vicinity of the desired position (346.5 points).

To precisely position the first guide after dragging it on to the page, make sure it’s selected (it will be just after you’ve created it) and enter its desired position in the numeric field in the Control panel/palette (Figure 5).

indesign guides
5 Create the second guide

You can also use the Edit > Step and Repeat menu option to duplicate a guide at a precise horizontal or vertical offset. To create the second guide, select the first one by clicking on it with the Selection Tool, and choose Step and Repeat… from the Edit menu. In the Step and Repeat dialog box, enter “1” for the Repeat Count, and enter the width of panel C (353.25 points) in the Horizontal Offset field. We also like to turn on the Preview checkbox (Figure 6).

secind guide
6 Create the final guide

Select the second guide, and Step and Repeat it by the width of panel B (360 points) to create the final guide on page 1.

 
7 Check your work

Before moving on to page 2, double-check that all the guides are in the correct position. Make sure Snap To Guides is turned on (under the View > Grids & Guides menu), and use the Measure Tool and Info Panel to measure the distance between each pair of guides (or page edges) and compare to your sketch for accuracy (Figure 7).

check guides
8 Make page two

Your document needs a second page, and its guide positions need to be horizontally mirrored relative to page 1—that is, panel A (one of the 360 point panels) is on the left of page 2, and panel D (the narrowest) is on the right.

You could manually create a second page, and follow the previous steps to create the guides. However, it’s a lot easier to use our script attached to this article (Create Page and Mirror Guides.jsx). This script will create a new page, and create a new set of guides on it, mirroring the position of all the guides on page 1. When you run the script (by double-clicking it in the Scripts Panel), it will display a dialog box with a popup menu in which you select the direction(s) in which you want to mirror the guides (Horizontally, Vertically, or Both). In this case, we want to mirror horizontally (Figure 8). The result will look like Figure 9.

indesign pages
check pages
9 Create fold marks

The final step in building your document is to create fold marks in the slug area. You could create these manually, but once again, InDesign scripting comes to the rescue, eliminating the need for tedious, error-prone work. Our script Make Fold Marks on Guides.jsx will first expand the slug area (if necessary to accommodate the marks it’s going to create), and then create fold marks in the slug area for all guides on visible layers in your document (Figure 10).

fold marks
10 Time for text and images

With your document set up this way, you’re well-prepared. Time to place text and images!

 
Finshing at the Beginning

A successful folded project and a smooth workflow process take thought, planning, and some technical know-how. But with a little practice, you’ll feel confident about what you’re doing. If you remember only one thing from this article, make it this: Think finishing at the beginning. Resist the temptation to design in a vacuum and get your printer’s opinion early. Then have fun creating your masterpiece.


Trish Witkowski is president of Finishing Experts Group, Inc., and is the creator of the award-winning FOLDRite brochure folding system.
 
Peter Truskier is partner at Premedia Systems, a publishing workflow consulting company in the San Francisco Bay area.
 
Resources
If you don’t have the time or the desire to come up with a folding plan on your own, there’s plenty of help.
 
Templates
Search the Web for InDesign templates and you’ll get a lot of hits like these:
  • www.stocklayouts.com
  • www.ideabook.com/indesign_templates.html
  • Also, some printers offer a wide variety of folded product templates.
  • Don’t forget the templates that ship with InDesign. Access them by going to Help > Welcome Screen…, and click on Create New…From Template.
  • For custom digital folding templates in a snap, check. out the new FOLDRite Template Master plug-in for InDesign (available November 2007). Visit www.foldfactory.com for more information and to view a demo. If you visit the site and pre-register, you’ll be eligible for a special promotional price and other offers.
Books
  • FOLD: The Professional’s Guide to Folding, by Trish Witkowski
  • Forms, Folds, and Sizes: All the Details Graphic Designers. Need to Know but Can Never Find, by Poppy Evans
  • The Packaging and Design Templates Sourcebook, by Luke Herriott
More InDesign Articles and Tutorials. Tips, techniques, and how tos by an all-star cast of industry experts.

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